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FOOD MACHINES THAT ARE ON ANOTHER LEVEL

2019-07-11
Brett a precise and efficient production line is the key to the success of any food company it's a whole system consisting of a variety of components we're all machines complements each other the raw materials and then the products move through the production line via a special conveyor belt in this case the equipment is filled with raw materials for the production of bread ingredients include water flour salt yeast and more during the preparation stages the wall materials passed through an industrial mixer this machine mixes large quantities of ingredients and also saturates the mixture with air bubbles the material then passes through an extruder which converts the dough into separate rounded pieces but the dough cannot yet be put into the oven it has to go through an important phase called proofing that's why the product travels along an especially long conveyor belt during this stage the required fermentation process occurs thanks to the activity of the yeast only after this step does the dough finally enter the oven and become bread he will then be cooled selected and of course packaged pastry just as there are lots of different cookies cakes buns and other baked goods there's also a variety of different specialized equipment to prepare them their operation has very clear purposes minimize human labour accelerate baking through automation and consequently increase production and profits today we will show you some of these machines let's start with the device that uses the liquid dough's to create a product with the right strength these are special extruder switch squeeze the dough through a variety of nozzles the equipment is smarts automated and mobile offering almost unlimited opportunities for cookie design it can also be used to make meringue the machine can be filled with a variety of ingredients here for example a layer of marzipan is laid and here cream is placed on top of a product the next equipment we'd like to show are ultrasonic knives these guillotine knives are designed for the automatic cutting of products into slices are a certain size the blade produces micro vibrations for the frequency of 20 to 40 kilohertz despite being imperceptible to the human ear a vibration gives the knife unique and very useful properties the device does not squash the product when cutting it making the cuts with the utmost care even if there's filling inside the product in addition the product doesn't stick to the blade the blade remains stationary only rotating round it's accessed in this case only the platform with the product moves doughnuts the equipment you see on the screen is designed for the final stages of donut processing it's basically a decoration line the procedure is performed in two steps finished and baked products are placed at the beginning of the conveyor belt first they pass through an area where one part of the donut is covered with liquid glaze and the donuts are turned around so that the glazed side is on the top the products are sprayed with sprinkles that stick to the glaze it should be noted that unused material is immediately returned to the tank and can be used in the next batch the final parts that doe decoration line is cooling which makes the glace harder by the way anything can be used as sprinkles for example chopped nuts potato chips now we're going to show you the production process the potatoes go through to become Mike sells chips it all starts with the harvesting this process is done with special machines the potatoes are delivered to the factory in huge trucks and from here the potatoes are immediately sent to the production hall or stored in the warehouse the production of potato chips begins with cleaning the potatoes of dirt and dust the potatoes are peeled in a bunker with rough walls to obtain high quality chips employees check and cut particularly large potatoes in half the automatic equipment cuts the potatoes into slices the next step is washing the slices to remove excess starch this is followed by drying after this stage these slices are processed in hot oil now they are tasty and crunchy but the production is not yet finished special machines then sprinkle the product with spices and the last stage is packaging apples it is hard to imagine that even fruit goes through several industrial processes before ending up in supermarkets now you're going to find out what these processes are it all starts with the boxes in which the apples come from the gardens a special automated machine picks them up and turns them so that the fruit ends up on the conveyor belt they then immediately put into a tank to be washed modern equipment has a liquid recirculation system so that the water is consumed cost-effectively from here the apples reach the roller conveyor its role is to distribute the fruit leaving a small distance between them by the way the same conveyor also serves as an inspection table where the worker takes out the damaged fruits a special food detergent is sprayed on top of the free to remove harmful substances and dirt then you can wash the apples pass under a special dryer that removes excess moisture during this thorough cleaning the apples lose their natural protective layer this affects its look and expiration date to artificially restore the protective layer a small amount of wax is sprayed on the apples once the apples are dried again the last stage of production begins when a sticker is attached to each fruit some apples are packed in trays and boxes while others are packed in bags and nets I scream the full milk becomes ice cream it goes through processes such as filtration pasteurization and modernization and cooling however we're not going to focus on them we'll just show you how this device produces ice cream from already processed ingredients for example this is how a layer of ice cream is created between cookies the employee inserts cookies stacks into the special dispensers beforehand the cookies are placed on the production belt in a highly precise manner correct positioning is also very important because the extruder squeezes the ice cream onto the cookies the only thing left to do is pushing another cookie on top the finished product that passes through a special tunnel where it's blown with air at minus 35 degrees Celsius this process helps the ice cream hardened and now it's ready to be packed here we show you how ice cream cones are made an automatic extruder squeezes the filling directly into the paper cones starting with the chocolate syrup then the ice cream is poured into the cones and a little more chocolate syrup is placed on top the ice cream is then sprinkled with nuts and covered with a lid hey stop being lazy it's time to use that brain of yours welcome to brain time incredible facts from the past the present and even the future the power of nature and wild animals amazing facts and unsolved mysteries you'll find all this and much more here subscribe now you won't regret it
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